Introducing the engineering plastic PBN (Polybutylene naphthalate).

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Sumiploy Series CK4600 E3010

Outline of material

Sumiploy® CK4600 is an enhanced PEEK (polyether ether ketone) grade made from PEEK produced by Victrex that is reinforced with carbon fiber. In addition to PEEK's conventional characteristics, CK4600 offers superior mechanical properties in terms of flexural modulus, fatigue resistance, and other qualities.

Sumiploy® E3010 is a heat-resistant, oilless sliding material with excellent sliding performance made from a base of PES (polyether sulfone) reinforced with Sumika Super® E101 and other materials.

Characteristics

CK4600

Heat characteristics
  • Deflection temperature under load (1.82 MPa) of 328°C
  • Melting point of 334°C Glass transition point of 143°C
Mechanical characteristics
  • Flexural modulus of up to 150°C is among the best of any plastic
  • One of the best PEEK materials in terms of fatigue resistance
  • Maintains mechanical strength over a wide temperature range
Chemical characteristics
  • Excellent durability against organic and inorganic chemicals
Mechanical workability
  • Machinable
  • Weldable

E3010

Heat characteristics
  • Deflection temperature under load of 200°C
  • Glass transition point of 225°C
Sliding characteristics
  • Low friction coefficient and excellent stability, even when dry
  • Low friction coefficient and high PV limit
  • Does not easily scratch other materials, even when used with soft metals such as stainless steel or aluminum
Mechanical characteristics
  • Temperature does not significantly affect mechanical characteristics, and continuous service temperature is 180°C
  • Excellent creep resistance

Example uses

  • Non-lubricated sliding parts (e.g. food machinery, packaging machinery, air compressors)
  • Sliding parts for use in extreme temperatures (e.g. conveyors, dollies, driers, office automation equipment)
  • Machine parts that are difficult to lubricate (e.g. elevators, drainage pumps, general industrial machinery)
  • Parts used in chemicals (e.g. chemical pumps, agitators, chemical machinery)
  • Parts in which rust is problematic (e.g. steam equipment, parts used in vehicle underbodies)

  • Medical equipment (external fixator)

  • Guide

Grades

  • CK4600 (PEEK + carbon fiber) Color: Black
  • E3010 (PES + Sumika Super E101 + PTFE) Color: Ivory

Standard sizes

Unit: mm *As of February 2009
*Sizes other than those indicated here are also available. Please contact us for more details.

CK4600

Sheets
Length Width Thickness
1000 500 8, 10, 20
1000 300 5, 30
Rods
Length Diameter
1000 10, 15, 22, 30, 45, 60, 100

E3010

Sheets
Length Width Thickness
Rods
Length Diameter
1000 30, 50

Table of physical properties

The properties indicated below are typical values, and are not guaranteed.
These values are provided for reference purposes only.

Property ASTM test method Unit Sumiploy CK4600 Sumiploy E3010
Specific gravity D792 1.44 1.48
Water absorption 23°C/24 hr D570 0.06 0.34
Tensile strength (at 23°C) D638 MPa 216 37.3
Tensile elongation (at 23°C) D638 4.0 8.0
Flexural strength (at 23°C) D638 MPa 333 60.8
Flexural modulus (at 23°C) D790 MPa 18240 2550
Compressive strength (at 23°C) D695 MPa 260 78.5
Compressive modulus (at 23°C) D695 MPa 5210 1460
Izod impact strength Notched D256 J/m 98
Izod impact strength Un-notched 667 148
Rockwell hardness R scale D785 R124 R115
Rockwell hardness M scale M107
Deflection temperature under load (1.82 MPa) D648 328 198
Glass transition point 143 225
Coefficient of linear thermal expansion Machine direction D696 10-5/K 1.0
Coefficient of linear thermal expansion Transverse direction
Flame resistance UL94 (V-0) V-0
Volume resistivity D257 Ω・m 103-104 1014

Download table of physical properties (PDF)